Umatshini wokuQhaphaza ngesantya esiphezulu: Injini eSebenzayo yoNxibelelwano kunye nokuVeliswa kweCable

Kwixesha lanamhlanje elikhula ngokukhawuleza lobuchwepheshe, njengabathwali ababalulekileyo bokuhanjiswa kwamandla kunye nonxibelelwano lolwazi, iingcingo kunye neentambo zibaluleke kakhulu ngokomgangatho kunye nokusebenza. Kwaye oomatshini besantya esiphezulu, njengezixhobo eziphambili kwinkqubo yokuvelisa ucingo kunye nentambo, badlala indima ebalulekileyo.

 

I-NHF 300 - 500 umatshini wocingo olukhawulezayo (i-mechanical pitch), oko kukuthi, i-Doublo Twist Stranding Machine, kunye nokusebenza kwayo okugqwesileyo kunye nobuchwepheshe obuphezulu, ibe yinjini esebenzayo yokuvelisa ucingo kunye nentambo.

 

Lo matshini we-high-speed stranding wamkela isakhiwo sokulungisa kabini ukuqinisekisa ukuba akukho mpucuko yokuphuma ngexesha lenkqubo yokuxinga, ukuphucula kakhulu umgangatho wemveliso. Ifanelekile kwi-high-speed strand ye-7-strand (i-class 2 ye-conductor steel wire) kunye ne-multi-strand (i-class 5 conductor) iingcingo, kwaye isetyenziswa ngokubanzi kwimveliso yeentlobo ezahlukeneyo zeengcingo kunye neentambo.

 

Umatshini wonke uthatha inkqubo yokulawula i-HMI + PLC, ukuqonda ukusebenza okuhlakaniphile kunye nokulawula okuchanekileyo. Abaqhubi banokubeka ngokulula iiparitha ezahlukeneyo kwaye babeke iliso kwinkqubo yokuvelisa ngokujongana nomatshini womntu, ukuphucula ukusebenza kakuhle kwemveliso kunye nokuzinza kwemveliso. Ngelo xesha, ivili lokutsala lingatshintshwa ukuseta i-pitch stranding ukuhlangabezana neemfuno zemveliso yeenkcukacha ezahlukeneyo zeengcingo kunye neentambo.

 

Ukuqwalasela kwiiparitha zobugcisa, i-NHF 300 - 500 umatshini wocingo olukhawulezayo uneenzuzo ezicacileyo. Ngokomzekelo, i-reel yokuthatha imodeli ye-XJ500 inobubanzi be-500mm, enokuthi ifake iintambo ezininzi; owona mmandla uphezulu wokuthwala yi-2.0mm², olungele ukuveliswa kweenkcukacha ezahlukeneyo zeentambo; isantya sokujikeleza sifikelela kwi-3000rpm, isantya sokuxilonga sinokufikelela kwi-600tpm, kwaye isantya sokuvelisa sinokufikelela kwi-160M ​​/ min, siphucula kakhulu ukusebenza kwemveliso. Amandla e-motor yi-55KW, enika inkxaso eqinile yamandla okusebenza ngokukhawuleza kwezixhobo.

 

Kwinkqubo yokwenziwa kweengcingo kunye nentambo, indlela yokusetyenziswa koomatshini besantya esiphezulu ibalulekile. Okokuqala, abaqhubi kufuneka babeke ngokuchanekileyo iiparamitha zezixhobo ezifana ne-stranding pitch kunye nesantya sokujikeleza ngokwemisebenzi yokuvelisa kunye neenkcukacha zentambo. Ngexesha lenkqubo yokuvelisa, qaphela kakhulu imeko yokusebenza kwesixhobo kwaye ulungelelanise iiparamitha ngexesha lokuqinisekisa umgangatho wemveliso. Ngexesha elifanayo, gcina rhoqo kwaye ugcine izixhobo zokwandisa ubomi benkonzo yezixhobo.

 

Ukukhangela phambili kwimarike yexesha elizayo, kunye nophuhliso oluqhubekayo loqoqosho lwehlabathi kunye nenkqubela phambili eqhubekayo yobuchwepheshe, imfuno yeengcingo kunye neentambo ziya kuqhubeka zikhula. Ngokukodwa kwiinkalo ezifana namandla amatsha, unxibelelwano, ukuhamba ngololiwe, njl. njl., imfuno yomgangatho ophezulu kunye neengcingo ezisebenza kakhulu kunye neentambo zingxamiseke ngakumbi. Oku kuya kuzisa amathuba emarike abanzi koomatshini abatsala ngesantya esiphezulu.

 

Oomatshini bexesha elizayo besantya esiphezulu baya kuba krelekrele ngakumbi kwaye bazenzele. Ngokuzisa iteknoloji ye-sensor ephezulu kunye ne-artificial intelligence algorithms, izixhobo zinokufikelela ekuzixilongeni kunye nokuzilungisa, ukuphucula ukusebenza kwemveliso kunye nomgangatho wemveliso. Kwangaxeshanye, ngokuphuculwa okuqhubekayo kweemfuno zokhuseleko lokusingqongileyo, oomatshini besantya esiphakamileyo baya kuhlawula ngakumbi ugcino lwamandla kunye nokukhuselwa kwendalo, bamkele iimotor ezisebenza ngakumbi kunye nobuchwephesha bokugcina amandla ukunciphisa ukusetyenziswa kwamandla kunye nongcoliseko lokusingqongileyo.

 

Kwiifektri zentambo, izixhobo ezifana ne-NHF 300 - 500 umatshini wocingo olukhawulezayo uneemfuno ezibalulekileyo. Okokuqala, inokuphucula ukusebenza kakuhle kwemveliso kwaye ihlangabezane nemfuno enkulu yeengcingo kunye neentambo kwimarike. Okwesibini, umgangatho wayo ophezulu wokuxinga unokuqinisekisa ukusebenza kunye nokuthembeka kweemveliso kunye nokuphucula ukukhuphisana kwemarike yamashishini. Ukongezelela, inkqubo yokulawula ingqiqo kunye neempawu ezilula ukusebenza zinganciphisa iindleko zabasebenzi kunye nokuphucula amanqanaba okulawula imveliso.

 

Ngamafutshane, njenge-injini esebenzayo yokwenziwa kweengcingo kunye nentambo, oomatshini ababaleka ngesantya esiphezulu baya kudlala indima ebaluleke ngakumbi kwimarike yexesha elizayo. Iifektri zekhebhula kufuneka zazise ngenkuthalo izixhobo zoomatshini abakwisantya esiphezulu, ziphucule ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso, zihlangabezane nemfuno yemarike, kwaye zifezekise uphuhliso oluzinzileyo.630P umatshini wokuxinga


Ixesha lokuposa: Sep-25-2024